Aluminum CNC machining tafiyar matakai

Kuna iya injin aluminium ta adadin hanyoyin aikin injin CNC da ake samu a yau.Wasu daga cikin wadannan hanyoyin sune kamar haka.

Canjin CNC
A cikin ayyukan juyawa na CNC, aikin aikin yana jujjuya, yayin da kayan aikin yankan wuri guda ya tsaya a tsaye tare da axis.Dangane da injin, ko dai kayan aikin ko kayan aikin yankan suna aiwatar da motsin abinci akan ɗayan don cimma nasarar cire kayan.

CNC Milling
Ayyukan Milling na CNC sune aka fi amfani da su wajen sarrafa sassan aluminum.Waɗannan ayyukan sun haɗa da jujjuyawar yankan maɓalli da yawa tare da axis, yayin da workpiece ya tsaya a tsaye tare da nasa axis.Yanke mataki da kuma cire kayan daga baya yana samuwa ta hanyar motsin abinci na ko dai kayan aiki, kayan aikin yankan, ko duka biyun a hade.Ana iya aiwatar da wannan motsi tare da gatura da yawa.

Aluminum CNC machining tafiyar matakai
Kuna iya injin aluminium ta adadin hanyoyin aikin injin CNC da ake samu a yau.Wasu daga cikin wadannan hanyoyin sune kamar haka.

Canjin CNC
A cikin ayyukan juyawa na CNC, aikin aikin yana jujjuya, yayin da kayan aikin yankan wuri guda ya tsaya a tsaye tare da axis.Dangane da injin, ko dai kayan aikin ko kayan aikin yankan suna aiwatar da motsin abinci akan ɗayan don cimma nasarar cire kayan.

Farashin CNC
Canjin CNC
CNC Milling
Ayyukan Milling na CNC sune aka fi amfani da su wajen sarrafa sassan aluminum.Waɗannan ayyukan sun haɗa da jujjuyawar yankan maɓalli da yawa tare da axis, yayin da workpiece ya tsaya a tsaye tare da nasa axis.Yanke mataki da kuma cire kayan daga baya yana samuwa ta hanyar motsin abinci na ko dai kayan aiki, kayan aikin yankan, ko duka biyun a hade.Ana iya aiwatar da wannan motsi tare da gatura da yawa.

cnc-milling
Farashin CNC
Aljihu
Wanda kuma aka sani da niƙan aljihu, aljihu wani nau'i ne na niƙa na CNC wanda aka kera aljihun maras tushe a cikin wani sashe.

Fuskanci
Fuskantar mashin ɗin ya ƙunshi ƙirƙirar yanki mai faɗin giciye a saman kayan aikin ta hanyar juyowar fuska ko jujjuya fuska.

Juya fuska
Farashin CNC
CNC Drilling shine tsarin yin rami a cikin kayan aiki.A cikin wannan aiki, na'ura mai jujjuya ma'auni da yawa na ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun tsari yana motsawa a cikin madaidaiciyar layi daidai gwargwado zuwa saman da za a haƙa, ta yadda ya kamata ya haifar da rami.

Kayan aiki don machining aluminum
Akwai dalilai da yawa waɗanda ke tasiri zaɓin kayan aiki don injinan CNC na aluminum.

Tsarin kayan aiki
Akwai nau'o'i daban-daban na kayan aikin lissafi na kayan aiki wanda ke ba da gudummawa ga ingancinsa wajen sarrafa aluminum.Daya daga cikin wadannan shi ne adadin sarewa.Don hana wahala a cikin ƙaurawar guntu a cikin babban sauri, kayan aikin yankan don injinan CNC na aluminum yakamata su sami sarewa 2-3.Mafi girman adadin sarewa yana haifar da ƙarami guntu kwaruruka.Wannan zai sa manyan kwakwalwan kwamfuta da aka samar da allunan aluminium su makale.Lokacin yankan rundunonin ba su da ƙarfi kuma cirewar guntu yana da mahimmanci ga tsarin, yakamata ku yi amfani da sarewa 2.Don cikakkiyar ma'auni na share guntu da ƙarfin kayan aiki, yi amfani da sarewa 3.

Kayan aiki sarewa (harveyperformance.com)
kusurwar Helix
Ƙaƙwalwar helix ita ce kusurwa tsakanin tsakiyar layi na kayan aiki da tangent madaidaiciya tare da yanke.Yana da mahimmancin fasalin kayan aikin yankan.Yayin da mafi girman kusurwar helix yana cire kwakwalwan kwamfuta daga wani sashi da sauri, yana ƙara juzu'i da zafi yayin yankan.Wannan na iya haifar da kwakwalwan kwamfuta don waldawa zuwa saman kayan aiki yayin injin CNC mai sauri na aluminum.Ƙananan kusurwar helix, a gefe guda, yana samar da ƙarancin zafi amma maiyuwa ba zai cire kwakwalwan kwamfuta da kyau ba.Don machining aluminum, 35 ° ko 40 ° helix kusurwa ya dace da aikace-aikacen roughing, yayin da kusurwar helix na 45 ° ya fi dacewa don kammalawa.

Angle Helix (Wikipedia.com)
kusurwar sharewa
Kuskuren sharewa wani muhimmin al'amari ne don ingantaccen aiki na kayan aiki.Babban kusurwar da ya wuce kima zai sa kayan aiki ya tono cikin aikin da zance.A gefe guda, ƙananan kusurwa zai haifar da rikici tsakanin kayan aiki da aikin.Kuskuren sharewa tsakanin 6° da 10° sun fi dacewa don injinan CNC na aluminum.

Kayan aiki
Carbide shine kayan da aka fi so don yankan kayan aikin da aka yi amfani da su a cikin injinan CNC na aluminum.Saboda aluminum shine yankan mai laushi, abin da ke da mahimmanci a cikin kayan aikin yankan don aluminum ba tauri ba ne, amma ikon riƙe ɓangarorin reza.Wannan ikon yana cikin kayan aikin carbide kuma ya dogara da abubuwa biyu, girman hatsin carbide da rabo mai ɗaure.Yayin da girman hatsi mafi girma yana haifar da abu mai wuyar gaske, ƙaramin ƙwayar hatsi yana ba da garantin mafi ƙarfi, kayan juriya mai tasiri wanda shine ainihin kayan da muke buƙata.Ƙananan hatsi suna buƙatar cobalt don cimma kyakkyawan tsarin hatsi da ƙarfin kayan.

Koyaya, cobalt yana amsawa tare da aluminium a yanayin zafi mai girma, yana samar da ginanniyar gefen aluminum akan saman kayan aiki.Makullin shine a yi amfani da kayan aiki na carbide tare da daidaitaccen adadin cobalt (2-20%), don rage girman wannan halayen, yayin da har yanzu yana riƙe da ƙarfin da ake bukata.Kayan aikin Carbide yawanci suna iya jurewa fiye da kayan aikin Karfe, babban saurin da ke hade da injin CNC na aluminum.

Bugu da ƙari, kayan aiki na kayan aiki, kayan aiki na kayan aiki yana da mahimmanci a cikin aikin yankan kayan aiki.ZrN (Zirconium Nitride), TiB2 (Titanium di-Boride), da lu'u-lu'u kamar lu'u-lu'u wasu nau'i ne masu dacewa da kayan aikin da aka yi amfani da su a cikin injin CNC na aluminum.

Ciyarwa da saurin gudu
Gudun yankan shine saurin da kayan aikin yankan ke juyawa.Aluminum na iya jure wa babban saurin yankewa don haka saurin yanke don alluran aluminum ya dogara da iyakokin injin da ake amfani da shi.Gudun ya kamata ya kasance mai girma kamar yadda ake amfani da shi a cikin mashin din CNC na aluminum, saboda wannan yana rage yiwuwar samuwar gefuna da aka gina, yana adana lokaci, rage yawan zafin jiki a cikin ɓangaren, inganta raguwar guntu, kuma inganta ƙarewa.Matsakaicin saurin da aka yi amfani da shi ya bambanta ta alloy na aluminum da diamita na kayan aiki.

Adadin ciyarwa shine nisan da kayan aiki ko kayan aiki ke motsawa kowane juyi na kayan aikin.Ciyarwar da ake amfani da ita ya dogara da ƙarewar da ake so, ƙarfi, da tsaurin aikin aikin.Yankewar yanke yana buƙatar ciyarwar 0.15 zuwa 2.03 mm/rev yayin da yanke yanke yana buƙatar ciyarwar 0.05 zuwa 0.15mm/rev.

Yanke ruwa
Duk da na'urar sa, kada a yanke aluminum bushe saboda wannan yana inganta samuwar ginannun gefuna.A dace yankan ruwaye ga aluminum CNC machining ne mai narkewa-man emulsions da ma'adinai mai.Guji yanke ruwan da ke ɗauke da chlorine ko sulfur mai aiki kamar yadda waɗannan abubuwan ke lalata aluminum.