Wasu kyawawan ra'ayoyin ana nufin su dawwama, wasu kawai suna samun kyau.Haka ma mai kula da kwararar Cates, wanda mai yin kayan aikin Chicago Willard Cates ya ƙirƙira a cikin 1957.Tun daga wannan lokacin, ƙirarsa ta asali ta kasance tana haɓaka koyaushe.Ana iya samuwa a yanzu a cikin komai daga layin fenti na robotic don motocin iyali zuwa gaurayawan ruwa da tsarin sarrafa abubuwa, tsire-tsire masu matsa lamba na hydrogen, kayan sarrafa semiconductor da kayan aikin dafa abinci na Ingilishi.
A cikin 1984, Cates ya sayar da ƙirar bawul ɗinsa da kamfanin kera ga Frank Taube II, wanda daga nan ya ƙaura zuwa wurin da yake yanzu a Madison Heights, Michigan.Kamfanin yanzu mallakar ɗan mataimakin shugaban ƙasa, John Taube, da matar shugaban ƙasa, Susan, waɗanda suka canza suna zuwa Custom Valve Concepts (CVC) a 2005.
Yayin da Kates sarrafa bawul din ya kasance "samfurin asali" na kamfanin masana'antu na 80 mai shekaru 80, CVC da ƙungiyarsa fiye da 40 makanikai, injiniyoyi da ma'aikatan tallafi suna ba da sabis da yawa ciki har da ƙirar masana'antu da mashin ɗin daidaitattun kayan aiki.Har ila yau, kamfanin yana amfani da ci-gaba na masana'antu da kayan aikin software don tabbatar da nasara a gaba.
Memba mai daraja na ƙungiyar CVC, Manajan Fasahar Samfura Vitaliy Cisyk yana alfahari da dogon tarihin nasara na Kates Self-Regulating Valves."Wannan samfuri ne na musamman," in ji shi."Muna tsara su, muna ginawa da gwada su, kuma muna jigilar su a duk duniya don aikace-aikace marasa adadi.Lokacin da aka tambayi abin da ba daidai ba, amsar ita ce, "Ba komai, kawai mun yi tunanin lokaci ya yi don kulawa.'"
Cisyk sabo ne ga wannan aiki, bayan ya shiga CVC a farkon 2021, amma cikin sauri ya sami ci gaba.Ba da da ewa, Cisyk ya fara gabatar da ci-gaba fasahar don ƙara girma girma da kuma ingancin shagon.Ɗayan samfurin software ne mai nasara wanda ya ƙaddamar yayin da yake aiki da BMT Aerospace USA Inc., babban masana'antar watsa shirye-shirye kusa da Fraser, Michigan.
"BMT Aerospace ya sami VERICUT, software na siminti na CNC wanda CGTech ya ƙera a Irvine, California, don guje wa karo akan matakan DIXI mai tsayi biyar na DMG Mori," in ji Cisyk."Na kalli wannan na'ura kuma na gaya wa masu gudanarwa cewa muna buƙatar saka hannun jari a cikin simintin kayan aiki da ingantaccen software.Duk da haka, ba da daɗewa ba amfani da shi ya bazu zuwa wasu injuna, musamman ma a cikin injinan axis biyar.Bai kamata wani shago ya kasance ba tare da shi ba."
Irin wannan yanayin tare da CVC.Kamfanin yana da nau'in kayan aiki mai ban sha'awa daidai, ciki har da Mazak, Okuma 5-axis tsarin da Hardinge Y-axis juya-mill inji, Swiss-style juya cibiyoyin da sauran CNC kayan aiki.
Yawancin injuna suna sanye da tsarin gano Renishaw da masu mulkin gilashi don ingantacciyar daidaito.Wannan yana ba da damar CVC don aiwatar da sassa daban-daban na hadaddun abubuwa da haɗuwa da kayan haɗin kai, daga Hastelloy da Stellite zuwa Delrin, PVC da PEEK.
CVC kuma ta ɗauki matakan farko a masana'antar ƙari ta amfani da firinta na Markforged 3D a zaman wani ɓangare na haɗin gwiwar kamfanin a cikin aikin Automation Alley a Troy, Michigan a cikin aikin DIAOnD, wani yunƙuri "wanda aka sadaukar don taimakawa masana'antun sikelin don haɓaka sassauci da dorewa Masana'antar su 4.0 ″.aiki."
Cisyk yana da cikakken goyon baya ga duk wani abu da ya shafi Masana'antu 4.0, kodayake yana da sauri ya nuna cewa an fara gabatar da firinta don magance ƙarancin PPE da sassan injin iska yayin bala'in.Yanzu ana amfani da shi don ƙarancin buƙatu na gaggawa kamar bugu jigi, soso mai laushi, kayan aiki da sauran sassan gwaji.
"Amfani na ƙarshe yana kama da alatu, amma ko da tare da tsarin CAM mai kyau, yana da kyau a sami abin dogaro a hannunku," in ji Cisyk."Yana taimaka muku ganin yadda kuke kusanci aikin, kayan aikin da za ku yi amfani da su, nisan da suke buƙata don faɗaɗawa, da samun labari daga wasu.Har ila yau, yana taimaka wa tsarin sashen ingancin kayan aiki da auna buƙatun kayan aiki."
Koyaya, VERICUT yayi babban tasiri akan shagon CVC.Ba da daɗewa ba bayan siyan software ɗin (kafin ya kasance a ko'ina), kamfanin ya fara sarrafa wasu hadaddun odar samfuri.Cisik ya bayyana cewa, ta yin amfani da ikon shirye-shiryen tattaunawa, CVC yakan ci nasara wajen saduwa da bukatun gajeren lokaci, amma wannan lokacin akwai matsaloli tare da ingancin sashi da rayuwar kayan aiki lokacin yin amfani da ƙananan ƙananan cavities a cikin workpiece.
Bayan shafe sa'o'i da yawa, CVC ta aika da shirin zuwa ƙungiyar haɓaka injin ba tare da wani amfani ba."Sun tweaking wani abu kuma suka mayar mana da shi, kuma bai yi aiki ba," Cisyk kuka."Aikin yana buƙatar 0.045" [1.14mm] ƙarshen niƙa, kuma duk abin da muka gwada, ya yanke sashin kuma ya lalata kayan aikin."
Kodayake ba a cika aiwatar da VERICUT ba, Cisyk da makanikai sun yi aiki tare don magance matsalar.Bayan an yi nazari cikin sauri na abin da ke aiki da abin da bai yi aiki ba, sun yanke shawarar cewa yanke zaɓin da aka zaɓa don sarrafa tattaunawar sun kasance masu ra'ayin mazan jiya.Don haka duo ya yanke shawarar inganta shirin tare da Force, CGTech's tushen physics na tushen CNC shirin inganta software don nazari da inganta yanayin yanke.
"Sakamakon ya kasance mai ban mamaki!"Zisek yace.“An gama sassan kuma suna da inganci, kayan aikin yankan har yanzu ba su da kyau, kuma babu sauran gouging.Kamar manya-manyan injiniyoyi da masu shirya shirye-shirye, abokan aikina sun yi shakku kan cewa mun sayi VERICUT a karon farko, amma a wannan karon al’amura sun gamsar da shi.”
Wannan halin ba bakon abu bane.Karɓar sabbin fasahohi koyaushe kalubale ne, in ji Cisyk, musamman ga ƙwararrun ma'aikata waɗanda ke da ƙwarewar shirye-shirye."Kowa yana da ra'ayin hanya mafi kyau don injin wani sashi.Duk da yake muna alfahari da su kuma muna jin daɗin shigarsu, VERICUT tana ɗaukar abin da mutane ba za su iya ba, ”in ji shi."Da zarar ka nuna musu wannan ko kuma ka hana hatsarin da ka iya kashe dubunnan daloli, shakku za su bace."
"A yayin taron bita na karshe tare da CGTech, sun yi hira da mahalarta, kuma na yi mamakin ganin cewa mutane da yawa ba su yi amfani da karfi ba tukuna," Cisyk ya yarda."Daga gwaninta a Force, zan iya gaya muku cewa akan wasu ayyuka mun rage lokutan sake zagayowar da kashi 12-25 cikin dari.Amma ko da tare da haɓaka kaɗan kaɗan, rayuwar kayan aiki ta ƙaru sosai.Ya sanya tsarin ya zama mai daidaito da kuma iya tsinkaya.”
Ko da yake Cisyk ya fara ƙoƙarin inganta ci gaba, ya riga ya kawo canji."Vitaly ƙwararren injiniya ne kuma ya yi sauri ya koyi fa'idodin VERICUT da Force," in ji Mark Benedetti, Injiniya Sales CGTech."Yana da sauƙin aiki tare da shi saboda ya fahimci masana'antar CNC."
CVC ta shigar da injunan siyarwa na masana'antu na MSC, aiwatar da CNC Software's Mastercam don haɓaka ƙarfin GibbsCAM da ke akwai, da kuma saita sarrafa kayan aiki da dabarun saiti na layi.
“VERICUT, tsarin CAM mai ƙarfi da saitattun saitunan barcode.Shi ke nan, bam!Yanzu kuna da tsarin rufewa, ”in ji Cisyk.“Wannan ita ce hanya ta gaba a gare mu, amma har yanzu ba mu ja da baya ba saboda muna daukar kananan matakai kuma mun san cewa muna bukatar kammala wani aiki kafin mu matsa zuwa wani.Amma a lokaci guda, lallai ya zama dole.”Gudanar da Kayan aiki Wannan yana da girma.Kamfanoni suna asara mai yawa saboda ba su sani ba.Abu ne da ba a sani ba.”
Mafi sananne shine tasirin VERICUT akan aikin CVC."Muna sa ran karin girma, amma don magance wannan yadda ya kamata, kuna buƙatar abin dogara, hanyoyin da za a iya sakewa," in ji Cisyk, ya kara da cewa wannan yana buƙatar amincewa da tsarin.
A karshe ya ce, “Don haka, eh, akwai sauran aiki da yawa da ya kamata a yi, amma a halin yanzu, ina farin cikin sanin cewa muna da muhallin shirye-shiryen da ba tare da kura-kurai da kura-kurai ba ba tare da mamakin da ke addabar shagunan injina da yawa ba..VERICUT ce ta samar da wannan.”
Don bayani kan dabarun bawul na al'ada, ziyarci www.customvalveconcepts.com ko kira 248-597-8999.Don bayani game da CGTech, ziyarci www.cgtech.com ko kira 949-753-1050.
Lokacin aikawa: Maris 24-2023