Idan kuna mamakin wace hanya ce mafi tattalin arziki don yin kowane samfuri?Sa'an nan kuma ya kamata ku gwada yin simintin motsi.A cikin yin simintin motsi, ana buƙatar samun madaidaicin yanayin zafi lokacin da ake gyaran kayan.
Don guduro, kuna buƙatar digiri 30 ma'aunin celcius don rage raguwa a lokacin matsa lamba na mintuna 5 da zafin jiki na 60 digiri Celsius.
Vacuum simintin gyare-gyare iri ɗaya ne da kwafi ta amfani da ƙirar siliki.An ɓullo da simintin filastik ta amfani da siliki a cikin 1960s a jami'o'in Jamus.
Ta yaya yin simintin gyaran kafa ke amfanar kamfanin ku?Ci gaba da karanta wannan labarin don ganowa.
1. Menene Vacuum Casting?
Wannan tsari ne na simintin simintin gyare-gyare na elastomers wanda ke amfani da injin motsa jiki don zana duk wani abu mai ruwa a cikin ƙirar.Ana amfani da simintin gyare-gyare a lokacin da iska ta kasance matsala tare da ƙirar.
Bugu da ƙari, ana iya amfani da tsarin lokacin da akwai cikakkun bayanai masu banƙyama da raguwa a kan mold.Har ila yau, ana amfani da shi idan kayan da aka yi amfani da su don yin gyare-gyaren fiber ne ko kuma waya mai ƙarfi.
Ana kiran tsarin wani lokaci thermoforming saboda tsarin masana'anta ya ƙunshi saurin yin samfuri inda aka yi zafi da filayen filastik.Ana ɗora kayan a cikin na'ura mai sarrafa kansa ta atomatik har sai sun yi laushi da jujjuyawa.
2. Ta yaya Vacuum Casting Aiki?
Yin simintin ruwa yana biye da tsari wanda ake amfani da shi don yin samfurin ƙarshe.
• Yi Samfuran Jagora Mai Kyau
Tsarin simintin ruwa yana buƙatar ku sami ƙirar ƙira mai inganci.Babban samfuri mai inganci na iya zama ɓangaren masana'antu kanta.Bugu da ƙari, zaku iya amfani da ƙirar ƙirƙira ta amfani da stereolithography, wanda shine yanayin aikace-aikacen samfuri.
Ya kamata koyaushe ku tabbatar da cewa ƙirar ƙirar da ake amfani da ita tana da madaidaicin girma da kamanni.Wannan shi ne don tabbatar da cewa babu wani lahani da aka canjawa wuri zuwa model prototype bayan kammala tsari.
• Tsarin Magani
Sa'an nan a lullube babban samfurin a cikin nau'in roba na silicone mai sassa biyu.Ana warkar da ƙwayar a ƙarƙashin yanayin zafi mai zafi don tabbatar da cewa sassan biyu sun manne tare.Ana amfani da wannan don ƙarfafa mold kuma ya sa ya fi tsayi.
Bayan an warke m, an yanke shi a buɗe don bayyana sarari mara kyau a cibiyar, wanda ke da ainihin ma'auni na ƙirar ƙirar.Bayan an yanke m zuwa biyu, an sanya shi a cikin ɗakin da ba a so.Sa'an nan kuma, daga baya, an cika mold da kayan da aka keɓe don yin samfur.
• Cika Guduro
Ya kamata ku cika ƙirar tare da kayan da aka zaɓa.Resin yana maimaita halayen kayan masana'antu.Abun guduro yawanci ana haɗe shi da foda na ƙarfe ko kowane launi mai launi don cimma kyawawan halaye ko takamaiman kayan aiki.
Bayan an cika mold ɗin da kayan guduro, an sanya shi a cikin ɗakin datti.Ana sanya shi a cikin ɗakin da ba a so don tabbatar da cewa babu kumfa mai iska a cikin ƙirar.Wannan don tabbatar da cewa samfurin ƙarshe bai lalace ko ya lalace ba.
• Tsarin warkewa na ƙarshe
Ana sanya guduro a cikin tanda don mataki na ƙarshe da aka warke.Ana warkewar ƙwayar cuta a cikin yanayin zafi mai zafi don tabbatar da cewa kayan yana da ƙarfi da ɗorewa.Ana cire ƙirar silicone daga ƙirar don a iya amfani da ita wajen yin ƙarin samfura.
Bayan an cire samfurin daga samfurin, ana fentin shi kuma an yi masa ado.Ana amfani da zane-zane da zane-zane don tabbatar da cewa samfurin yana da kyan gani na ƙarshe.
3. Fa'idodin Vacuum Casting
Wadannan fa'idodin yin amfani da simintin ƙarfe akan samfuran kwafi.
• Babban Mahimmanci da Cikakken Bayani Ga Ƙarshen Samfur
Lokacin da kake amfani da siliki a matsayin mold ga samfuran ku.Yana tabbatar da cewa samfurin ƙarshe yana da hankali sosai ga cikakkun bayanai.Samfurin ƙarshe ya ƙare yana kama da samfurin asali.
Kowane hankali ga daki-daki ana la'akari da la'akari.Ko da lokacin da ainihin samfurin yana da mafi hadaddun lissafi, samfurin ƙarshe yayi kama da na asali.
• Babban ingancin Samfurin
Kayayyakin da aka yi ta amfani da hanyar simintin iska suna da inganci.Hakanan, yin amfani da resin yana ba ku damar zaɓar kayan da ya dace don yin amfani da samfur na ƙarshe.
Wannan yana ba ku damar samun zaɓi mai faɗi na sassauƙa, tauri da rigidity da kuke so a cikin samfuran ku.Har ila yau, wannan yana da tasiri mai girma akan bayyanar ƙarshe na samfurin tun lokacin da kayan da aka yi amfani da su suna taka muhimmiyar rawa.
• Rage farashin samarwa
Yin amfani da tsarin simintin gyare-gyare don yin samfurin ya fi tattalin arziki.Wannan shi ne saboda tsarin yana amfani da silicon don yin gyare-gyare.Silicone yana da araha idan aka kwatanta da aluminum ko karfe kuma yana yin manyan samfurori na ƙarshe.
Bugu da ƙari, kayan yana ba ka damar yin ƙarin samfurori daga mold.Wannan yana sa wannan tsari ya fi tasiri idan aka kwatanta da amfani da bugu na 3D.
• Babbar Hanya Lokacin da kuke son Haɗuwa da Ƙaddara
Wannan hanyar tana da sauri, kuma yana ɗaukar ɗan lokaci kaɗan don gama yin samfuran gamawa.Kuna iya ɗaukar kwanaki bakwai zuwa goma don yin kusan sassa 50 masu aiki samfur.
Wannan hanyar tana da ban mamaki lokacin da kuke yin samfura da yawa.Bugu da ƙari, yana da kyau lokacin da kuke aiki don saduwa da ranar ƙarshe.
4. Amfani da Vacuum Casting
Ana amfani da simintin gyaran fuska a masana'antar abinci da abin sha don yin kwalabe da kwano.Hakanan ana amfani dashi a cikin samfuran kasuwanci da samfuran gida.
• Abinci da Abin sha
Masana'antar abinci da abubuwan sha suna amfani da wannan samfurin don tattara samfuransu na ƙarshe.Za a iya amfani da simintin gyare-gyare wajen yin kwalabe na filastik da kwano.
Tun da ana iya amfani da wannan tsari don yin samfurori da sauri kuma a kan babban sikelin, an fi so a yawancin waɗannan masana'antu.
• Kayayyakin Kasuwanci
Ana amfani da wannan tsari don yin samfuran kasuwanci waɗanda za a iya amfani da su a cikin marufi.Yawancin samfuran da ake yin amfani da wannan tsari sun haɗa da tabarau, akwati na hannu, marufi na abinci da abubuwan sha, da alƙalami.Wannan hanyar tana samar da aikin yi ga mutanen da ke son yin kutsawa a cikin siyar da wasu samfuran.
• Kayayyakin Gida
Wasu samfuran gida ana yin su ta amfani da tsarin simintin ɓarkewa.Ana yin samfuran yau da kullun kamar wanki, sarrafa abinci, da kayan kwalliya ta amfani da wannan tsari.
Idan kun sami samfuran ku daga kamfanoni masu inganci, akwai yuwuwar cewa suna amfani da tsarin simintin gyare-gyare don yin samfuran.
Layin ƙasa akan Vacuum Casting
Yin simintin ruwa ya fi arziƙi idan aka kwatanta da bugu na 3D ko allurar gyare-gyare.Wannan yana ba ku damar samar da ƙarin samfura akan farashi kaɗan.
Lokacin aikawa: Dec-03-2021